We – EPG Team the greatest worm gearbox, couplings and gears factory in China with 5 various branches. For more particulars: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
MY E Collection
- Technical specs:
| Design | Unit | MY1200E | MY1300E | MY1500E |
| Max. Paper Size | mm | 1200X780 | 1300*960 | 1500X1100 |
| Min. Paper Dimensions | mm | 350X350 | 400*410 | 500X410 |
| Max. Die-cutting Measurement | mm | 1180X760 | 1280*940 | 1480X1080 |
| Max. Speed | sh/h | -5000 | -4600 | -4000 |
| Max. Wor ept Force | T | 300 | three hundred | three hundred |
| Max. Paper Thickness | mm | one-7 | 1-7 | 1-7 |
| Die-reducing Precision | mm | ±0.5 | ±0.5 | ±0.five |
| Total Electrical power | KW | 15 | fifteen | 19 |
| Whole Weight | T | 12500 | 14000 | 17000 |
| Total Dimension | mm | 6730*4000*2145 | 7250*4100*2145 | 7700*4600*2205 |
- Functions of the machine:
Principal Characteristics:
- The Bobst kind cut construction tends to make the reducing system motion like a scissor, it will recognize a complete and less difficult minimize.
- Main worm gear employs alloy copper material, soon after the knowledgeable operator’s manual scraping treatment and rigorous common testing, it can assures the driving areas ten years existence.
- The major chains undertake imported British Renold brand, the variations of ten chains are significantly less than .2mm.
- The hook up amongst equipment box and driving shaft adopts sleeve and pin construction making certain a strong relationship.
- Pace:
The equipment adopts frequency controller to obtain stepless pace acceleration which can reach to 4500 occasions for every hour. For the duration of actual creation, it can usually run at 3600 to 4000 moments for each hour according to the top quality of the board. If the good quality of the paper is excellent, a very good operator even can run the device at 4200 times for each hours with no experience too difficult.
- Basic safety:
As it is proven in the photograph of the device, the device adopts rear part paper feeding strategy which retains the operator absent from the die-chopping element. The mounting and adjustment of the die plate is also done outside the house of the die-reducing element with sensors and detectors at die-chopping element to guarantee that the device can not be commenced when the die-chopping plate is at adjustment position.
In addition to the sensors at die-cutting component, there are sensor or strategy switches at window element to make the total device at monitoring standing to make sure its security.
- Procedure usefulness:
There is Guy-machine interface set up in the control panel which will shows the basic safety position of the machine as effectively as malfunctions to aid the operator. Digital camera is also mounted in front of the operator for him/her to keep an eye on the operation standing at the shipping part.
- Major Constructions and Important Substance Used
- 4 Major Huge Parts:
They are referring to: bottom station, moving system, upper system and machine wall. The bottom station is created of grey cast iron -HT two hundred the relocating system is ductile iron – QT 42-ten and the equipment wall is high quality A3 steel.
- Main Travel:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear varieties a relocating set to make sure steady pressure out put of not considerably less than 300 tons.
The substance for the worm shaft is 40Cr with quenching treatment and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Component:
The travel is transferred through crank rod to pendulum which will bring the relocating system to shift up and down to achieve die-cut and creasing goal.
The pendulum is created of substantial high quality ductile iron. The pendulum axis is carried out by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 kind automated die-chopping and creasing device. When compared with computerized die-reducing and creasing equipment which is used for cardboard die-reducing, this kind of semi-automated die-slicing and creasing device is mainly used for corrugated board which wants much less stress for die-cutting, in this case quite some producers have made smaller width on the pendulum and scaled-down diameter on the pendulum shaft. We hold broader pendulum and larger diameter on its shaft to make our equipment very last for a for a longer time life.
The die-slicing plate uses 7 mm seventy five Crl plate which has far more hardness and lifestyle span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make sure the boarding conveying correct and stable.
The device makes use of gripper bar variety with 12A lengthy joints chain which is much less in fat and considerably less shock to the intermittent device underneath the precondition to guarantee the toughness of the chain. The brand name of the chain is Remold U.K with large specific and top quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- light in fat and substantial in power.
- Electric powered Element
The electrical parts are developed and assembled according to the European CE standard and makes use of globe vast acknowledged manufacturer items.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing approaches which time conserving and straightforward for operation.
There are two techniques for the fixation of the die-either by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is easy, handy and trustworthy.
- Particular Figures of Our Machine:
- Clever And Particular Front Lay Design and style:
Compared with the card board sheet, the corrugated board has far more toughness. If the corrugated board abnormally reaches to the entrance lay, it will injury the entrance lay and the gripper bar when the front lay reaches to its greatest situation.
Usually the producers will put in sensors on this element to stop the machine when the paper is fed abnormally to the front lay. Nevertheless, when the device is running at the substantial velocity, the inertia will provide the machine to run for a while to make the front lay to its highest level and then also hurt the entrance lay and the gripper bar.
Our particular layout is that when the abnormal board feeding takes place and getting detected, the front lay can never reaches to its maximum level which helps make cost-free from front lay and gripper bar damages since of irregular paper feeding.
As it is our particular layout, so there is no photograph to be proven right here.
- Optional Supply System:
In accordance to the requirement of the client we can do the shipping platform both square type or E sort (as shown in the image) . If the consumer has enough pallets, he can choose square kind. If the shopper does have enough pallet, he can select, E type platform for which will also provide 4 shipping trolleys.
- Pneumatic Preloading and Lifting Phase Device:
The preloading system is pneumatic pushed. When one particular paper dimensions is set, when you do other pile of preloading, there is no hassle of you to reset the preloading device, you can just press the button and the machine will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Really some of the die-cutting equipment producers use immediate feeding strategy which is the operator will feed the board directly to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .3 seconds which can make the board feeding work hard and inaccurate.
Our machine utilizes an further dance roller feeding program whose board feeding time can be lengthen to .6 next. Jointly with the conveying components it tends to make an easier work of the operator and faster in efficiency of the device.
For instance: If an operator operates the immediate feeding semi-computerized die-reducing equipment at 3300 sheets for every hour, he can easily operate our equipment at 3700 – 4000 sheets for every hour.
- Conveying Portion:
The board obtained by the dance roller will go through a conveying portion with belt conveying and belt urgent which helps make the board getting pressed just before achieving to the front lay.
Ahead of the board reaches to the entrance lay, he will be repositioned by the facet lay.
By these approaches, the board conveyed by the dance roller will be far more precise and stable when they get to to the gripper bar.
There is also detector to detect the status of the board. If board does not arrive to the front lay at standard place, the detector will send indicators to stop the equipment.
- Configurations:
| Identify | Manufacturer and Origin | Remarks |
| Bearing | SKF Swiss | Key component |
| IKO Japan or HangZhou, China | Not key part | |
| Chain | Renold U.K | Primary Chain ( Discrepancy of less than .2 mm for per 10 chains of device chain size) |
| CHOHO Japan | Other Chain are Choho Japan | |
| Relay | Omron Japan | |
| Contactor, buttons | TELEMECANIQUE France |
|
| Image Electric Switch | Fotek ZheJiang | |
| Stabilizer | MEANWELL ZheJiang | |
| Variator | Delta ZheJiang | |
| Principal Motor | Siemens | Joint Venture |
| PLC | Delta, ZheJiang | |
| Gentleman-device Interface | Delta | |
| Pneumatic Components | Dawn, ZheJiang | |
| Rotary Joints | SMC Japan | |
| Motor at feeding and shipping | CPG ZheJiang |
/ The use of first products manufacturer’s (OEM) component numbers or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating solution use and compatibility. Our business and the detailed substitution areas contained herein are not sponsored, accepted, or manufactured by the OEM. /
